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Skylighter Fireworks Tips August 14, 2008 -- Issue #110 IN THIS ISSUE: Colored Gerbs (Fountains) 10% Off 1# Fountain Tooling - Ends 8/21/2008 Visit Skylighter's Project Plans

Now that you know how to make titanium and gold glitter fountains and you've learned how to make wheels, waterfalls, set-pieces and line-rockets its time to take your projects to the next level and make colored fountains. You may ask, why spend so much time on fountains? Young, old, beginner, expert, everyone can appreciate the beautifully quiet, mesmerizing spray of sparks from a well made fountain or gerb. Fountains are art in motion, instant gratification, and they are one of the most useful teaching tools in all of fireworks. If you can make a fountain you know how to read a formula, weigh out chemicals, ram a rocket, Ned has even shown us how to make suitable homemade fountain tooling.

Home made tooling is great but if you want tooling that will last forever and produce consistent results you've got to get a set of professionally made fountain tooling. Finally Skylighter's long out of stock 1# fountain tooling is back in stock and for one week only, you can get a set for 10% off. If that wasn't enough to get your mouse finger clicking we are also giving away free potassium nitrate.

As I'm sure you know here at skylighter we like to keep our newsletters silly and fun. Unfortunately our accountant (who for some reason insists on getting paid) is forcing us to increase prices. Below is a message from Harry on the subject:

COLORED GERBS

Whether you are new to fireworking or a seasoned veteran it always pays to regularly study good pyro-safety guidelines and to notice whether or not your work habits are conforming to those recommendations.

Please refer to these links:

Fireworks Safety 101 by Kyle Kepley, intro by Ned Gorski

Fireworks Safety Manual, a collection of essays by Bill Ofca


In Fireworks Tips, #108 I described a method for making homemade fountains, called gerbs, including how to make the tools for ramming them. In Fireworks Tips #109 I explored a few creative devices using fountains.


I was ready to move on from gerbs, but then I received a note from Paul N, a loyal Skylighter customer. In his letter, he began by referring to his homemade waterfall, in which he used consumer fountains, a trick I described in Fireworks Tips #106.

In part, Paul said:

I of course did not relay this message to Harry, lest he get an even bigger head about the service he provides to us pyro fanatics. I could sure relate to Paul's enthusiasm and inspiration. How often I have felt that same way.

I have never seen colored consumer fountains at local shops that might be used in the way that Paul envisions.

I like to use colored fountains as one of the stages in devices like wheels and girandolas (horizontal flying wheels). Just recently I was giving some more thought to homemade colored gerbs, and had dug out a past PGI Bulletin article by John Glasswick, entitled Gerb Colours.

John is a friend of mine and a master pyro craftsman, his gerbs and wheels are something to see. We see one another just once a year at the PGI conventions, and we have often competed against each other with our wheels or ground displays. It has been no disgrace to have him beat me in a competition, and it's been a real honor the few times I've edged him out in points.


John hails from Canada, and spells words funny, like colour and splendour, but we won't hold that against him. He graciously allowed me to use the information in his article as the foundation for this one. In that essay, John relates that he got many favorable (favourable) comments about the colors of his gerbs one year at the convention, along with quite a few requests for his formulae.

John started with a favorite red formula that had been shared by Tom DeWille on the Pyrotechnic Mailing List several years back. This red formula was slightly modified to create the other colors, with one exception; blue.

The blue composition came from Joel Baechle's Pyrocolor Harmony, to which John added 15 parts titanium for sparks. About that book, John states, "I found Joel's book well worth purchasing, and the book has also been invaluable for me for star colour formulas."

Note: There is another nifty blue gerb formula and method described by Mr. Gilliam in the Fireworks Tips #52 article, Blue Steel Gerbe.

So, rather than quickly moving on from the subject of gerbs, why don't we spend one more week on them, and explore color gerbs.

Colored Gerb Composition Formulae

The following are the formulae from John's article, as well as Joel Baechle's blue composition, to these formulae John added 13% titanium. I use either fine spherical titanium such as CH3010, which produces a short, dense spray of fine sparks, or the coarse spherical Ti such as CH3001, which produces a long spray of larger silver sparks.

If you want a simple colored flame with no silver sparks, the titanium may be omitted completely. It could also be replaced with ferro-titanium if less brilliant, yellow-silver sparks are desired, or even coarse charcoal for a softer, orange spark spray.

Blue Gerb Composition	Ratio	16-Ounce Batch
Ammonium perchlorate, 200 micron	0.38	6.10 ounces
Black copper oxide, or red	0.16	2.50 ounces
Titanium	0.13	2.10 ounces
Parlon	0.12	1.90 ounces
Aluminum, 325 mesh fine flake	0.10	1.60 ounces
Hexamine	0.08	1.30 ounces
Airfloat charcoal	0.03	0.50 ounces
Total	1.00	16 ounces

Red Gerb Composition	Ratio	16-Ounce Batch
Strontium nitrate	0.44	7.05 ounces
Parlon	0.17	2.70 ounces
Magnalium, 200 mesh	0.17	2.70 ounces
Titanium	0.13	2.10 ounces
Red gum	0.09	1.45 ounces
Total	1.00	16 ounces

Green Gerb Composition
Same as above except substitute barium nitrate for the strontium nitrate.

Note: I ended up using only these three basic color compositions. Other colors were made by combining these comps in various ratios as described later on.

I will include John's other formulae, though, as listed below:

Lime Gerb Composition
Same as green except use 0.43 barium nitrate, and 0.01 sodium nitrate.

Yellow Gerb Composition	Ratio
Barium nitrate	0.26
Sodium nitrate	0.18
Parlon	0.17
Magnalium, 200 mesh	0.17
Titanium	0.13
Red gum	0.09

Orange Gerb Composition	Ratio
Strontium nitrate	0.29
Parlon	0.17
Magnalium, 200 mesh	0.17
Sodium nitrate	0.15
Titanium	0.13
Red gum	0.09

Purple Gerb Composition	Ratio
Potassium perchlorate	0.20
Strontium nitrate	0.20
Parlon	0.16
Magnalium, 200 mesh	0.16
Titanium	0.12
Black copper oxide, or red	0.08
Red gum	0.08

Turquoise Gerb Composition	Ratio
Barium nitrate	0.36
Black copper oxide, or red	0.18
Parlon	0.14
Magnalium, 200 mesh	0.14
Titanium	0.11
Red gum	0.07

Some notes concerning these formulae:

• Strontium nitrate and sodium nitrate are hygroscopic, which means they will readily absorb moisture from the air. They should be stored in tightly sealed containers, and dessicant packs stored with them will help keep the chemicals dry. It can be helpful to dry the chemicals prior to using them, by spreading some of the chemical out on a kraft-paper-lined cooking sheet and heating it in a 200-degree oven for 2 hours.
  
  Warning: I repeat, this oven-drying is only done with these individual chemicals, never mixtures.
  
  Once gerbs are made using either of these chemicals, they should be burned in short order or they should be stored in tightly sealed containers (ziplock baggies work well) with some dessicant packs.
  
  
• Barium compounds are toxic, and simple precautions such as wearing gloves and a respirator will prevent them from being absorbed through the skin or lungs. Some folks are very sensitive to barium, and I've heard tales of those who have suffered its poisoning. It does not sound like fun.
  
  
• Some folks substitute saran for parlon with good results.
  
  

There is an article, Lancework - Pictures in Fire, by the Kosankes, in Pyrotechnica XV, which contains formulae for lance. The authors begin with red, green, and blue compositions and then combine those three powders in the following ratios to create other colors:

Yellow - 0.25 red, 0.75 green

Orange - 0.60 red, 0.40 green

Chartreuse - 0.14 red, 0.86 green

White - 0.14 red, 0.28 blue, 0.58 green

Purple - 0.60 red, 0.40 blue

Aqua - 0.25 blue, 0.75 green

Similarly, the Veline color star formulation system, found in Tom Peregrin's Introductory Practical Pyrotechnics, starts with four basic color compositions, red, green, blue and orange, and mixes them to obtain other colors:

Yellow - 0.45 orange, 0.55 green

Chartreuse - 0.20 orange, 0.80 green

Aqua - 0.20 blue, 0.80 green

Maroon - 0.85 red, 0.15 blue

Salmon - 0.25 red, 0.60 orange, 0.15 blue

Purple - 0.15 red, 0.05 orange, 0.80 blue

I've always found it interesting that these basic color comps are not combined in the same combinations that paints would be. They are rather mixed so that the light they emit combines to give the appearance of a completely different color. I used these color-combining methods to achieve the other various colors of gerbs using the basic color compositions: red, green, and blue.

Priming/Starting Compositions

In his article, John states, "I have found the compositions difficult to ignite, but I have had no problems as long as they are primed with a 50:50 mix of black powder/gerb composition."

In the Making Gerbs article in Fireworks Tips #108, I described a Starting Fuel composition. I rammed one increment of this fuel before introducing any standard fuel, especially in gerbs where I was going to be drilling the nozzle aperture with a twist-drill. This prevents sparks during that drilling.

This Starting Fuel is perfect for priming the gerbs as John describes. The first rammed increment above the nozzle will be Starting Fuel. The second increment will be 50:50 Starting-Fuel/gerb-composition. Then increments of the colored gerb composition will be rammed.

This is called "step priming", and is a common practice, especially when rolling round stars, when a low-temperature composition is going to ignite a high-temperature one.

This will work well to ignite our color gerbs, with one big exception. No composition containing ammonium perchlorate may be in contact for any length of time with a composition containing potassium nitrate, such as the Starting Fuel or any other standard black powder composition.

This is because the combination of potassium nitrate and ammonium perchlorate forms extremely hygroscopic ammonium nitrate within a short amount of time. If you try that combination, you'll soon end up with a soggy mess which will not burn.

You might try standard priming if you're going to ram your blue fountain and take it right out and burn it.

But, with the blue gerb comp which contains ammonium perchlorate, or any color mixture which contains that composition, we have to have a different first-fire/priming mixture if the gerbs will be stored for any length of time.

Potassium Perchlorate First Fire Composition		8-Ounce Batch
Potassium perchlorate	0.60	4.8 ounces
Airfloat charcoal	0.25	2.0 ounces
Sulfur	0.15	1.2 ounces

This composition will be used to ignite the ammonium perchlorate containing gerbs in the same step-priming fashion described above.

For simplicity, it actually can be used to prime any of these color gerbs.

Mixing Gerb Compositions

For this project, I want to make several of each type of gerb in the basic colors, and I want to try mixing the basic compositions to form the other colors. So, I want to mix up 16 ounces of each of the red, blue, and green formulae for starters.

I think I'll make up those basic mixes without the titanium in them. I can then see what they look like with just the colors, and then I can add the Ti to the mix for individual gerbs to see how they look with that metal in them.

Many of you may know this, but there is a nifty way to remember the basic colors of the rainbow: Roy G. Biv: Famous pioneer in paint coloration. Well, maybe not.

Red, Orange, Yellow, Green, Blue, Indigo, Violet (Indigo is the bluish purple, and Violet is the reddish purple, and I usually just lump them together as purple when I think of the rainbow.) ROYGBIV

So, I want to make a rainbow of colored gerbs.

To make a 16 ounce batch of one of the formulae, I take the decimal ratio of each individual chemical, and multiply that decimal by the final batch size to arrive at the amount of that chemical to use. For example:

16 ounces of red gerb composition

0.44 x 16 = 7.04 ounces of strontium nitrate

0.17 x 16 = 2.72 ounces of parlon

0.17 x 16 = 2.72 ounces of magnalium

0.13 x 16 = 2.08 ounces of titanium

0.09 x 16 = 1.44 ounces of red gum

Total = 16 ounces

(My little digital scale weighs to the nearest 0.05 ounce, so I round the above amounts to the nearest 0.05 ounce, to get 7.05, 2.7, 2.7, 2.1, and 1.45 ounces, respectively.)

I then add all the individual chemical amounts together to make sure that the total is about 16 ounces (may vary a bit due to number rounding). In this case the total comes to exactly 16 ounces.

After weighing the chemicals out individually, I screen them one at a time through a fine-mesh kitchen colander, into a bucket. I check the weight of the complete composition and make sure it is very close to the original total batch weight I wanted. This ensures that I didn't miss a chemical, and that I weighed each one accurately.

Note: If, during the screening, I discover that any of the individual chemicals won't pass the screen, I mill that single component in a small coffee grinder until it is very fine. I have a mill that is dedicated to fuels, and one that is used only on oxidizers. I never put metals into any of the grinders.


I put the lid on the bucket and shake it a bit, to thoroughly mix the contents. Then I gently screen the mix one more time through the colander to break up any remaining clumps of chemical.

I did not granulate these compositions. I did use rubber o-rings on my tooling drifts to keep the loose comp from fluffing out when the tooling was inserted into the tubes.

Ramming Gerbs

A few more tips from John Glasswick's article will come in handy now.

He does not press his gerbs, but simply compacts the compositions with his body weight on the tooling. Since the nozzle clay really holds up best when it is solidly compacted, I decided to ram the nozzle as I usually do, with 12-16 rawhide mallet blows. I used bulkhead mix without any grog in it since I plan on hand-drilling the hole in the nozzles.

After the nozzle was rammed, I started with a flat half-tablespoonful of the starting fuel, and consolidated that increment with 8 light hits with the mallet. I followed the starter fuel with an increment that consisted of 1/2-teaspoonful of starter fuel mixed with 1/2-teaspoonful of gerb composition. I simply mixed these fuels in a paper cup with a gentle swirling motion before introducing the mix into the gerb tube.

Note: Since I'm ramming the blue composition which contains ammonium perchlorate, and I'm planning on mixing that comp with other colors to produce color-mixes, I actually just used the potassium perchlorate first-fire composition for the priming of all the gerbs I made for this project.

Then I rammed increments of gerb fuel and finished off with a clay bulkhead, just like any standard gerb. I rammed all of these increments with the same 8 gentle drops of the rawhide mallet.

Note: One of the reasons John does not pound on his compositions is that they contain sponge titanium which he uses. Rough metals like that can cause sparks when they are hand rammed with a mallet. I'm using smooth spherical titanium, and I consider this to be safer to hand ram, although I am using gentle hits when I do this with these formulae. It is best to do this outdoors with no large quantities of exposed compositions just in case any accident occurs.

John notes that he uses thicker walled tubes for these gerbs because they burn hot and can burn through the walls of thinner tubes. I used 1/4-inch wall tubes throughout these gerb projects.

And, finally, because these compositions have magnalium in them, among other ingredients, they produce dross or slag when they burn. This dross can tend to clog a narrow nozzle aperture, so the holes that we'll drill in these nozzles will be on the large side. For these 3/4-inch ID tubes I'm going to drill 3/8-inch nozzle holes. 5/16-inch ones might work, too, and would produce a bit more thrust and a higher spray of sparks.

Results

• Blue
  
  I rammed a gerb in a 7.5-inch tube using the blue composition, without any titanium in it. It ate up 1.9 ounces of the blue composition, and once the starting fuel increments burned, it produced a really nice blue flame about 10-inches long. The fountain burned for one minute.
  
  The same gerb, using 1.75 ounces of blue comp and 0.25 ounces of titanium, mixed in a paper cup prior to ramming, burned exactly the same except it also produced a nice 6-foot tall spray of bright silver sparks.
  
  
  Blue Gerb Without Titanium
  
  Note: I am not cropping these gerb photos so that you can see their relative brilliance by comparing how much of the surroundings light with each one.
  
  
• Red
  
  I rammed a red gerb in a 7.5-inch tube, without any titanium in it. It took 2 ounces of the composition to do this. After the first-fire increments burned, a brilliant 8-inch red flame spouted forth for 60 seconds. But, the tube sidewall did burn through for the last 10 seconds and a lot of the flame started spewing sideways out of that enlarging hole.
  
  The gold-glitter and silver-titanium gerbs I made a couple of weeks ago only burned for about 30 seconds, so I could settle for a 30 second burn with these color gerbs as well. To accomplish that, looking at the sketch of a gerb and noting that the actual fuel grain in the 7.5-inch tubes is a little over 5 inches long, I could start with half that fuel grain. This would result from ramming the gerbs the same way, but starting with a 5-inch tube.
  
  A red gerb in a 5-inch long tube, rammed with 1 ounce of composition, burned for exactly 30 seconds, with no tube sidewall burn-through. It's hard to overstate the brilliance of these red gerbs. Man, they are fierce!
  
  My assistant in these comparisons was my granddaughter, Michelle, and the red gerb was her favorite by far.
  
  I added 0.15 ounce of titanium to 1 ounce of the red comp and rammed that in a 5-inch tube. That gerb burned identically to the one above, but with a 6-foot spray of silver sparks. Very nice.
  
  
  Red Gerb Without Titanium
  
  
• Green
  
  Since the green gerb composition simply replaces the red's strontium nitrate with barium nitrate, I expect it to perform similarly to the red. (Famous last words.)
  
  So I'm going to try 1 ounce of the green comp in a 5-inch tube. (It actually only took 0.75 ounce of the comp.) This gerb burned with a brilliant green for exactly 30 seconds, with no tube burn-through.
  
  0.10 ounce of titanium added to the 0.75 ounces of green fuel produced the same effect, with the addition of the silver sparks.
  
  
  Green Gerb Without Titanium
  
  
• Yellow
  
  For starters, I thought I'd try something simple to produce a yellow gerb: a combination of the red and green comps I already had mixed up, in a 0.25/0.75 ratio, as the Kosankes recommend with their lance method.
  
  So I took 0.25 ounce of the red comp and 0.75 ounce of the green and mixed them together. That mixture got rammed into a 5-inch tube, and I had 0.10 ounce of the mixture left afterwards.
  
  That gerb burned with a brilliant yellow flame, similar in brilliance to the red and green gerbs. I did notice a bit of a green tint around the edges of the flame, so I tried one with 0.30 red and 0.70 green to see if I could balance it on the yellow a bit better.
  
  I did like the more pure yellow color of that mixture better.
  
  
  Yellow Gerb
  
  
• Orange
  
  Yellow worked, why not try the Kosanke proportion for orange: 0.60 red/0.40 green.
  
  A 5-inch tube, burned with a brilliant orange flame for 30 seconds. The color looks more like red in the photo and video, but the gerb definitely had a brilliant orange color to it.
  
  
  Orange Gerb
  
  
• Purple
  
  One more color to try out. I prefer a purple that leans toward the blue end of the spectrum: an indigo. So rather than try the Kosanke 60/40 red/blue, I thought I'd try something more along the Veline proportion: 0.20 red/0.80 blue.
  
  Oh, man, really nice 30 second purple fountain tending toward the blue end of the spectrum, just like I like it.
  
  
  Purple Gerb
  
  

5/16-Inch Nozzle Aperture

I decided to try out my standard gerb tooling which automatically forms a 5/16-inch hole in the nozzle, rather than hand-drilling a 3/8-inch hole in a solid nozzle. This should increase the pressure inside the tube during the burn, and also increase the possibility that the dross formed by the burning fuel will clog the nozzle as it burns.

I used a 5-inch tube, 0.75 ounce of the red fuel to which I added 0.10 ounce of 36 mesh charcoal. This gerb burned for 30 seconds with a flame that was similar to the gerbs with 3/8-inch nozzle holes. It did produce a nice, soft, 5-foot tall spray of orange sparks which did not detract from the brilliance of the red flame.

Note: One more time, remember to begin each gerb with an increment of the starter fuel, and then one of 50/50 starter fuel/gerb composition.

Conclusions

Well, I have ways to make each of the 6 colors of the rainbow in brilliantly burning 30-second gerbs: Red, Orange, Yellow, Green, Blue, and Purple.

These colors, and other possible combinations, all start with only 3 basic color compositions: Red, Blue, and Green. I really have to try Aqua, one of my favorite colors, and then there's chartreuse. What color is chartreuse, anyway?

And, if I want to I can make a blue fountain that burns for 60 seconds. (I suspect it is the magnalium in the other mixes which burns so hot that tube burn-through begins at 45-50 seconds with them.)

I can add the titanium to the compositions for a tall spray of silver sparks, or the gerbs can be burned with only the brilliant colors illuminating everything around them.

These fountains will make great additions to wheels and girandolas, and in the back of my mind I can imagine them lined up on a frame, shooting their flames on an angle, and creating designs and letters with them.

So many projects, so little time.

Paul, I hope the red and blue gerb compositions fit the bill for the "idea" you have in mind for your next backyard-waterfall project. Michelle's favorite color is the red, and mine is the blue with the gentle orange charcoal sparks.

Thanks to Tom DeWille, Joel Baechle, and John Glasswick for blazing a path which we can follow when creating these beautifully colored flames.

Stay Green, and red, orange, yellow, blue, and purple, too.

Ned
ngorski@skylighter.com


We just got in brand spankin' new 1-pound fountain tooling from a new manufacture. These tools are gorgeous. Shiny polished aluminum, perfectly proportioned for making beautiful fountains, gerbs and wheel drivers quickly and consistently. This new set comes with a square base, removable spindle, hollow rammer, solid rammer and a T-pin for easy removal of the rammers from your tubes.

There's just one problem, one teensy little mistake, they came with the wrong product number engraved into the base. Bad for us, great for all you pyros out there who've been drooling over Ned's videos of gerbs and wheels for the past few weeks. Why is this so good for you? Because we're offering 10% off Skylighter's 1-pound fountain tooling from now until August 21st. You're probably thinking, there's got to be more wrong with them than that, right?. Nope, that's it! Just two little incorrect numbers and you get a great deal, you won't even notice the difference. We only have 20 in stock so place your order now before they're all gone. This 10% off deal will end midnight August 21st or when all 20 units are out of stock, whichever comes first. If I where you, I'd jump on this right now.

Order before midnight Sunday, August 17th and we'll throw in 2 pounds of Technical Grade Potassium Nitrate free (worth $11.90)

No minimum order required. Total retail value of everything is $101.85. You save $20.90

No promo code on this deal, you'll see the discount right in your shopping cart! Just click the "Add to Shopping Cart" button below to order now.

The Fine Print: You must be one of the first 20 people to place your order through the website using the "Add To Shopping Cart" button below. Your order must be received no later then midnight August 21st 2008. Sorry folks you can't call in for this special price, and once we are out, we are out!

1-Pound Fountain Tooling Kit, #TL1110

$80.95

Note: If you take advantage of the early bird special, you will not see the free potassium nitrate in your shopping cart. We will add your freebie here at the warehouse. Also, shipping costs will be higher than what you see in your shopping cart, because the weight of the free Potassium Nitrate will not have been calculated there.